GB93-85 Helical Spring Lock Washer — 65Mn Spring Steel, 430–510HV, Zinc Plated
FULLERKREG GB93-85 helical spring lock washers are manufactured to GB 93-1987 standard in 65Mn high-manganese spring steel (per GB/T 1222) with mechanical zinc plating. 65Mn spring steel achieves 430–510 HV hardness after quench and temper, delivering high spring force, excellent elastic recovery, and superior fatigue resistance. Mechanical zinc plating provides enhanced corrosion protection without hydrogen embrittlement risk — the correct zinc process for high-hardness spring steel.
Product Highlights
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Standard: GB 93-1987
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Material: 65Mn Spring Steel (GB/T 1222)
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Surface: Mechanical Zinc Plating (GB/T 17460) — no hydrogen embrittlement risk
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Hardness: 430–510 HV (approx. 44–50 HRC) after quench and temper
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Size Range: M2–M48
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Corrosion Resistance: Enhanced — suitable for light outdoor and humid environments
- RoHS and REACH Compliant
Dimensional Specifications — GB93 Lock Washers (65Mn Steel, Zinc)
Per GB 93-1987, all dimensions in mm.
| Size |
d min |
d max |
h nom |
h min |
h max |
H min |
H max |
kg/1000pcs |
| M2 |
2.1 |
2.35 |
0.5 |
0.42 |
0.58 |
1.0 |
1.25 |
0.016 |
| M2.5 |
2.6 |
2.85 |
0.65 |
0.57 |
0.73 |
1.3 |
1.63 |
0.033 |
| M3 |
3.1 |
3.4 |
0.8 |
0.7 |
0.9 |
1.6 |
2.0 |
0.06 |
| M4 |
4.1 |
4.4 |
1.1 |
1.0 |
1.2 |
2.2 |
2.75 |
0.15 |
| M5 |
5.1 |
5.4 |
1.3 |
1.2 |
1.4 |
2.6 |
3.25 |
0.258 |
| M6 |
6.1 |
6.68 |
1.6 |
1.5 |
1.7 |
3.2 |
4.0 |
0.47 |
| M8 |
8.1 |
8.68 |
2.1 |
2.0 |
2.2 |
4.2 |
5.25 |
1.07 |
| M10 |
10.2 |
10.9 |
2.6 |
2.45 |
2.75 |
5.2 |
6.5 |
2.06 |
| M12 |
12.2 |
12.9 |
3.1 |
2.95 |
3.25 |
6.2 |
7.75 |
3.51 |
| (M14) |
14.2 |
14.9 |
3.6 |
3.4 |
3.8 |
7.2 |
9.0 |
5.51 |
| M16 |
16.2 |
16.9 |
4.1 |
3.9 |
4.3 |
8.2 |
10.25 |
8.15 |
| (M18) |
18.2 |
19.04 |
4.5 |
4.3 |
4.7 |
9.0 |
11.25 |
10.98 |
| M20 |
20.2 |
21.04 |
5.0 |
4.8 |
5.2 |
10.0 |
12.5 |
15.05 |
| (M22) |
22.5 |
23.34 |
5.5 |
5.3 |
5.7 |
11.0 |
13.75 |
20.24 |
| M24 |
24.5 |
25.5 |
6.0 |
5.8 |
6.2 |
12.0 |
15.0 |
26.23 |
| (M27) |
27.5 |
28.5 |
6.8 |
6.5 |
7.1 |
13.6 |
17.0 |
37.88 |
| M30 |
30.5 |
31.5 |
7.5 |
7.2 |
7.8 |
15.0 |
18.75 |
51.06 |
| (M33) |
33.5 |
34.7 |
8.5 |
8.2 |
8.8 |
17.0 |
21.25 |
72.43 |
| M36 |
36.5 |
37.7 |
9.0 |
8.7 |
9.3 |
18.0 |
22.5 |
88.03 |
| (M39) |
39.5 |
40.7 |
10.0 |
9.7 |
10.3 |
20.0 |
25.0 |
118.2 |
| M42 |
42.5 |
43.7 |
10.5 |
10.2 |
10.8 |
21.0 |
26.25 |
139.6 |
| (M45) |
45.5 |
46.7 |
11.0 |
10.7 |
11.3 |
22.0 |
27.5 |
163.4 |
| M48 |
48.5 |
49.7 |
12.0 |
11.7 |
12.3 |
24.0 |
30.0 |
208.1 |
Sizes in parentheses are non-preferred per GB93, available on request. Weights based on steel density 7.85 g/cm3.
Material Properties — 65Mn Spring Steel
| Property |
Value |
| Material Grade |
65Mn Spring Steel |
| GB Standard |
GB/T 1222, GB/T 4354 |
| Heat Treatment |
Quench and Temper |
| Hardness |
430–510 HV (approx. 44–50 HRC) |
| Tensile Strength |
980 MPa min. (annealed) / 1275 MPa min. (after HT) |
| Surface Treatment |
Mechanical Zinc Plating (GB/T 17460) |
| Coating Thickness |
8–25 um |
| Operating Temperature |
-40 to +120 C |
| RoHS / REACH |
Compliant |
Chemical Composition — 65Mn Spring Steel (GB/T 1222)
| Element |
C |
Mn |
Si |
P max |
S max |
Cr max |
Ni max |
| Content % |
0.62–0.70 |
0.90–1.20 |
0.17–0.37 |
0.035 |
0.035 |
0.25 |
0.25 |
65Mn has higher manganese (0.90-1.20%) vs. 70# steel (0.50-0.80%), improving hardenability and toughness. The higher Mn content gives 65Mn better through-hardening for larger cross-sections.
65Mn vs. 70# Spring Steel
| Property |
65Mn (this product) |
70# Steel |
| Carbon (C) |
0.62–0.70% |
0.67–0.75% |
| Manganese (Mn) |
0.90–1.20% |
0.50–0.80% |
| Hardness (this spec) |
430–510 HV |
392–513 HV |
| Hardenability |
Better (high Mn) |
Standard |
| GB Standard |
GB/T 1222 |
GB/T 699 |
| Typical use |
Spring washers, clips, springs |
Spring washers, general springs |
Surface Treatment — Mechanical Zinc Plating
At 430–510 HV hardness, conventional electroplating introduces hydrogen embrittlement risk. Mechanical zinc plating (tumbling with zinc powder and glass beads, no acid pickling, no electrical current) eliminates this risk while providing 8–25 um zinc coating.
- No hydrogen embrittlement — safe for high-hardness spring steel
- Uniform 8–25 um zinc coating on all surfaces
- Enhanced corrosion resistance vs. black oxide
- Bright silver-grey appearance
- RoHS compliant — no hexavalent chromium
Product Photo Gallery
FULLERKREG GB93-85 Lock Washer, 65Mn Spring Steel, Zinc Plated:
| [ Photo 1 ] |
[ Photo 2 ] |
[ Photo 3 ] |
[ Photo 4 ] |
Application Scenarios
- Heavy machinery and industrial equipment — high spring force with corrosion protection
- Automotive manufacturing — engine, chassis, suspension assemblies
- Construction and steel structures in sheltered outdoor environments
- Agricultural and mining equipment in high-vibration, humid conditions
- Railway and transportation equipment
- HVAC and mechanical systems in semi-outdoor installations
- GB-standard bolt assemblies requiring anti-loosening and corrosion resistance
Elastic Test Load — GB 9/T94.1-2008
| Size |
M2 |
M3 |
M4 |
M5 |
M6 |
M8 |
M10 |
M12 |
M16 |
M20 |
M24 |
M30 |
M36 |
M42 |
M48 |
| Load (N) |
700 |
1760 |
3050 |
5050 |
7050 |
12900 |
20600 |
30000 |
56300 |
88000 |
127000 |
204000 |
298000 |
394000 |
518000 |
FAQ
Q: What is 65Mn spring steel? 65Mn (GB/T 1222) is a high-manganese spring steel with C 0.62-0.70% and Mn 0.90-1.20%. The high manganese content improves hardenability and toughness. After quench and temper, it achieves 430-510 HV, providing excellent spring force and fatigue resistance.
Q: Why mechanical zinc plating? At 430-510 HV, electroplating introduces hydrogen embrittlement risk. Mechanical plating uses cold impact with no acid pickling or electrical current, eliminating this risk.
Q: How does 65Mn differ from 70# steel? 65Mn has higher manganese (0.90-1.20% vs. 0.50-0.80%), giving better hardenability. 70# has slightly higher carbon (0.67-0.75% vs. 0.62-0.70%). Both are used for spring washers but are distinct grades per different GB standards.
Q: Non-preferred sizes available? Yes. M14, M18, M22, M27, M33, M39, M45 available on request.
Q: Certificates available? Yes. Mill certs, hardness reports, RoHS declarations on request.
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